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Thermal break aluminium profiles explained

Updated 2026-11-03

A thermal break profile splits the aluminium frame into an inner and an outer part joined by a low-conductivity polyamide strip, cutting heat flow through the frame. With insulating glass, thermally broken windows reach whole-window U-values around 1.2–1.8 W/m²K in our range, compared with about 2.1–2.2 for standard frames.

Standard profileThermal break profile
ConstructionSingle aluminium sectionInner + outer aluminium, polyamide strip
Whole-window Uw (our range)about 2.1–2.2 W/m²Kabout 1.2–1.8 W/m²K
Dual colourNoYes
Best forWarm climates, interiors, budgetCold and mixed climates, energy codes

Strip width and frame depth

Wider strips and deeper frames (for example 70 to 120 mm) insulate better and allow triple glazing.

Questions

Why are thermal break windows more expensive?

Two aluminium sections, the polyamide strip and the rolling/crimping process add cost; savings come back in energy use and comfort.

Can you supply the strip separately?

We supply complete thermal break profiles assembled in our factory.

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Profile, alloy, finish and quantity. Attach a DWG, DXF, PDF or photo of a sample.

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